| The Candy
Switch series is comprised of five major
components: an input shaft, a rotating cam,
a switching mechanism, a dwell control assembly
and a timing control assembly. The only
components which change depending on the
model of Candy Switch (electro-mechanical
or solid-state) are the cam and the switching
mechanism.
To actuate the switch, the input shaft
must be coupled, in some manner, to a rotating
member of the parent machine. The Candy
Switch is a 1:1 unit, meaning that one full
revolution of the input shaft represents
one full cycle of the dwell and timing set
points. If one revolution of the input shaft
does not match the machine cycle, a ratio
must be added between the parent machine
and the Candy Switch, bringing these relationships
back to a 1:1 ratio.
Rotating the input shaft causes the cam
to rotate via a parallel-shaft and helical
gear arrangement. In electro-mechanical
Candy Switches, the cam has a physical,
uniformly increasing rise which rotates
over a snap action type switch or air valve.
When the nylon roller of the switch hits
the rise, the circuit "trips on" until the
cam rotates and the nylon roller falls off
the rise, thus turning the circuit "off".
Solid-state Candy Switches employ a solid
cam wrapped with a two-tone reflective material.
The solid-state cam rotates above a photo
sensor which is part of the solid-state
switching mechanism.
The switching mechanism activates both
the dwell and the timing by opening or closing
a circuit based on the cam location. This
mechanism also serves as the terminal block
for incoming and outgoing signals or voltages.
Electro-mechanical switches typically incorporate
a snap action type micro switch or a two
or three way air valve. Solid-state switching
mechanisms are typically photo sensor based
boards which pick up a reflective pattern
off a printed cam.
The unique internal design of the Candy
Switch permits on-the-fly control of both
circuit dwell and timing. The dwell control
assembly increases or decreases the dwell
by moving the cam back and forth over the
switching mechanism. Circuit timing is achieved
by rotating the cam on its axis over the
switching mechanism. Both adjustments are
actuated by the respective control knobs
on the front face of the Candy Switch.
Most models provide a full 360° range
for both timing and dwell. The values for
these setpoints may be monitored from the
reference scale on top of the Candy Switch.
| Dwell
To provide an infinitely adjustable
dwell or "on-time" period, a cam of
uniformly increasing rise is employed
to activate the switch. Shifting the
cam on its hex drive shaft alters
the percentage of rise area in contact
with the switch roller. This design
allows dwell time to be varied from
0-360° even while running. |
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| Timing
To provide infinite timing adjustment
of the switch "trip-on" point, a pair
of helical gears are arranged so that
when the shorter gear is shifted on
its hex shaft, a rotary motion is
imparted which causes a change in
phase relationship. Full travel allows
over 360° of phase timing, even
while running.
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